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ZK4500-0023-0100 Beckhoff

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Internal Product Review

The ZK4500-0023-0100 is a Beckhoff motor cable built with a PUR jacket and rated for 1000 V AC service. For dynamic applications, the design accommodates torsion up to ±30°/m and supports up to 10 million cycles. This cable stands out as a dependable choice for motion systems requiring long-term flex performance.

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Product Description:

The ZK4500-0023-0100 flexible drag-chain motor cable is produced by Beckhoff within the ZK Motor Cables series. Intended for dynamic routing between servo amplifiers and moving axes, this product combines four 1.5 mm² power conductors with two shielded signal pairs of 0.75 mm² so power and feedback can travel in one line. Its standard assembly length of 10 m suits medium-sized gantries and pick-and-place modules, and the PUR outer jacket resists oils and coolant splash common in automated machining cells.

When installed in an energy chain the cable withstands continuous bending at a minimum radius of 7 × outer diameter, allowing compact carrier layouts without overstressing the copper cores. It remains stable under accelerations up to 30 m/s², so axes that start and stop abruptly do not stretch or fatigue the conductors. Travel velocities may reach 4 m/s over strokes as long as 20 m, and the design endures more than 10 million flex cycles before mechanical failure is expected. A dynamic tensile strength of 20 N/mm² resists longitudinal loads during rapid traverse, and the PUR sheath prevents cable jacket abrasion inside aluminum or polymer guide channels.

Electrically, the core insulation is rated for continuous operation at up to 1000 V AC, and the twisted power pairs exhibit a linear resistance not exceeding 13.3 Ω/km, minimizing voltage drop over extended runs. The overall diameter of 12.4 mm limits fill in standard carrier cavities while still providing room for a braided shield that covers at least 85 % of the circumference to suppress motor-drive EMI. The cable tolerates torsional motion of ± 30 °/m, making it suitable for robotic wrists, and maintains full flexibility between –20 °C and +80 °C during movement without cracking or changing dielectric properties.

Bend Radius, Moved
7 x Outer Diameter
Cable Length
10 m
Conductor Configuration
4 x 1.5 mm² + 2 x (2 x 0.75 mm²)
Dynamic Tensile Load
20 N/mm²
Jacket Material
PUR
Max Acceleration
30 m/s²
Max Number Of Cycles
10 million
Max Speed
4 m/s
Max Travel Distance
20 m
Operating Temp, Moved
-20 to +80 °C
Operating Voltage
1000 V AC
Outer Cable Diameter
12.4 mm
Power Cross-section
1.50 mm²
Power Wire Resistance
≤ 13.3 Ω/km
Shield Coverage
≥ 85%
Torsion Angle
± 30 °/m

Frequently Asked Questions about ZK4500-0023-0100:

Q: What is the outer jacket material used on the ZK4500-0023-0100 cable?

A: The ZK4500-0023-0100 motor cable features a jacket made from PUR material.

Q: What operating voltage is supported by the ZK4500-0023-0100 motor cable?

A: The ZK4500-0023-0100 supports a maximum operating voltage of 1000 V AC.

Q: What is the cable length provided with the ZK4500-0023-0100?

A: This model is specified for a cable length of 10 meters.

Q: How much shield coverage does the ZK4500-0023-0100 motor cable have?

A: The cable provides a shield coverage of at least 85%.

Q: What is the maximum acceleration rating for the ZK4500-0023-0100 cable?

A: It can withstand a maximum acceleration of 30 m/s² during operation.

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