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ZK4500-0003-0080 Beckhoff

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Internal Product Review

The ZK4500-0003-0080 is a Beckhoff motor cable designed for fixed installation with an 8 m length. Copper bare conductors and a PVC jacket support dependable electrical performance and clean industrial integration. A 4000 V test voltage stands out as a strong indicator of build quality.

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Product Description:

The ZK4500-0003-0080 is a motor power and feedback cable produced by Beckhoff within the ZK Motor Cables series. It links servo drives to field-mounted motors and transmits both three-phase power and low-level sensor signals, ensuring coordinated motion in automation cells and machine tools. By integrating power conductors, signal pairs, and shielding in a single assembly, the cable simplifies routing inside drag-chain channels and control cabinets.

The cable is supplied in a fixed length of 8.00 m, allowing direct point-to-point installation without intermediate junctions. Its molded connector on the drive side uses the M23 interface, a common circular form that mates with Beckhoff servo amplifiers and maintains contact integrity under vibration. For power conductors, a cross-section of 1.50 mm² is used to balance current capacity with overall flexibility. Feedback and auxiliary lines use a 0.75 mm² conductor pair that supports encoder or brake circuits while minimizing bundle diameter. The assembly tolerates up to 1000 V AC between cores, which provides margin for transient overvoltage events. Bare copper conductors with PP insulation and a PVC outer jacket resist oils and common coolants, while the power wire resistance remains below 13.3 Ω/km to limit voltage drop.

The dielectric system delivers an insulation resistance of ≥ 500 MΩ·km, which helps limit leakage currents in long multi-axis runs. A tinned-copper braid and foil provide ≥ 85 % overall shield coverage so that switching noise from adjacent drives does not couple into encoder lines. The cable supports a dynamic tensile load of 20 N/mm² and a static limit of 50 N/mm². During high-potential testing, each conductor withstands 4000 V without breakdown, confirming adequate spacing and material performance. At 224 kg/km, the cable weight supports orderly routing while maintaining the stiffness needed for fixed installation.

Cable Length
8.00 m
Cable Weight
224 kg/km
Conductor Material
Copper Bare
Dynamic Tensile Load
20 N/mm²
Head A Size
M23
Insulation Resistance
≥ 500 MΩ·km
Jacket Material
PVC
Operating Voltage
Max. 1000 V AC
Power Cross-section
1.50 mm²
Power Wire Resistance
≤ 13.3 Ω/km
Shield Coverage
≥ 85%
Signal Cross-section
0.75 mm²
Static Tensile Load
50 N/mm²
Test Voltage
4000 V
Use
Fixed Installation
Wire Insulation
PP

Frequently Asked Questions about ZK4500-0003-0080:

Q: What is the length of the ZK4500-0003-0080 motor cable?

A: The ZK4500-0003-0080 cable is 8.00 meters long.

Q: What is the maximum operating voltage supported by the ZK4500-0003-0080 cable?

A: This cable has a maximum operating voltage of 1000 V AC.

Q: Is the ZK4500-0003-0080 cable suitable for fixed installation?

A: The ZK4500-0003-0080 is designed for fixed installation use.

Q: What are the jacket and conductor materials used in the ZK4500-0003-0080 cable?

A: This cable uses a PVC jacket with bare copper conductors.

Q: What level of insulation resistance does the ZK4500-0003-0080 cable provide?

A: The ZK4500-0003-0080 features an insulation resistance of at least 500 MΩ·km.

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