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ZK1090-6161-0050 Beckhoff

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Internal Product Review

The ZK1090-6161-0050 is a Beckhoff motor cable with a star quad cable structure and a PUR jacket. A straight M12 male 4-pin D-coded connector and IP65/67 protection support clean integration in demanding machine environments. The 3 million-cycle rating makes the cable an excellent choice for repetitive industrial motion.

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Product Description:

The ZK1090-6161-0050 is a flexible motor cable manufactured by Beckhoff for the ZK Motor Cables series. Intended for moving-machine installations, this product links a servomotor to a drive controller so that power and signal pairs remain synchronized during continuous motion. Its design serves industrial automation tasks that require reliable energy transmission through drag chains, gantry axes, and other dynamic routing paths. Because the cable is built for continuous flexing, it helps maintain stable electrical continuity where repeated motion would quickly fatigue stiffer wiring.

The cable core follows a star quad arrangement that groups four identically twisted conductors to minimize crosstalk between power and feedback channels. The conductors have a cross-section of 1 x 4 x 0.34 mm² (AWG22) and are built from a 7 × 0.25 mm strand set, a geometry that balances flexibility with current-carrying capacity. Surrounding the cores, an aluminum-clad foil and tinned copper braid shield attenuate electromagnetic interference that could disturb encoder signals. The outer jacket is molded from PUR, giving abrasion resistance and tolerance to cutting oils commonly found on machine tools. Electrically, the assembly supports up to 160 V phase-to-phase and a continuous load of 4 A, matching the requirements of compact servodrives used on handling axes.

A factory-installed M12 plug, straight, male, 4-pin, D-coded terminates one end and secures to the mating receptacle with a recommended tightening torque of 0.6 Nm, while the opposite end is left open for cabinet wiring. The open end allows the cable to pass through cabinet entries before final termination at the drive side. The sealed coupling threads and molded backshell support IP65/67 protection, so dust and water exposure do not compromise normal operation. The circular profile measures 6.5 mm ± 0.2 mm, enabling tight bending radii while still withstanding a maximum chain acceleration of 4 m/s², three million flex cycles, and 4.5 m travel lengths. Supplied in a total length of 5.00 m, the cable endures at least 100 mechanical mating cycles without signal loss.

Cable Structure
star quad
Conductor Construction
7 x 0.25 mm
Connector Layout
M12 plug, straight, male, 4-pin, D-coded
Cross-section
1 x 4 x 0.34 mm² (AWG22)
Jacket Material
PUR (polyurethane)
Length
5.00 m
Mating Cycles
≥ 100
Max Acceleration
4 m/s²
Max Number Of Cycles
3 million
Max Travel Distance
4.5 m
Outer Cable Diameter
6.5 mm ± 0.2 mm
Protection Rating
IP65/67
Rated Current
4 A
Rated Voltage
160 V
Recommended Torque
0.6 Nm
Shield Construction
aluminum-clad foil, tinned copper braid

Frequently Asked Questions about ZK1090-6161-0050:

Q: What material is used for the outer jacket of the ZK1090-6161-0050 cable?

A: The ZK1090-6161-0050 cable features a PUR (polyurethane) jacket for enhanced durability in industrial environments.

Q: What type of connector does the ZK1090-6161-0050 cable use?

A: This cable is supplied with a straight M12 plug, male, 4-pin, D-coded connector layout.

Q: What is the rated current capacity of the ZK1090-6161-0050 cable?

A: The rated current for this cable is 4 A, providing compatibility with devices up to this amperage.

Q: What level of environmental protection does the ZK1090-6161-0050 cable offer?

A: The ZK1090-6161-0050 cable has a protection rating of IP65/67, making it suitable for use in dusty and wet conditions.

Q: What are the maximum travel distance and acceleration specifications for the ZK1090-6161-0050 cable?

A: This model is designed for a maximum travel distance of 4.5 meters and a maximum acceleration of 4 m/s².

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