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KL1501-1002 Beckhoff

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The Beckhoff KL1501-1002 is part of the KL Analog Input Modules series and features a 1 x up/down counter with rising edge response and a maximum input frequency of 100 kHz. It is designed for mounting on a 35 mm rail, has a protection class of IP20, and supports a rated load voltage of 24 VDC. The module draws 50 mA K-bus current and provides 2 additional outputs with 0.5 A output current per channel.

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Product Description:

The KL1501-1002 is an incremental counter module produced by Beckhoff in the KL Analog Input Modules series. It is intended for DIN-rail assemblies where fast pulse counting is needed to supervise position, length, or speed signals from sensors in automated machinery. By converting incoming TTL-level pulses into digital data for EtherCAT or Bus Terminal networks, the module bridges field devices and a PLC, allowing high-resolution measurement without external counter hardware.

The module is housed in a IP20 enclosure that protects internal electronics in control cabinets and operates from a 24 VDC load supply shared with neighboring terminals. Logic circuitry draws only 50 mA from the K-bus, so large node arrays do not overload the backplane. It accepts pulse trains up to 100 kHz; this bandwidth supports encoders with fine line counts or high conveyor speeds. Reliable detection of each rising edge is ensured because the minimum pulse width is just 1 µs, and the counting input sinks a defined 5 mA that matches the drive capability of standard proximity switches. The counter reacts exclusively to the rising edge, preventing double counts caused by bounce on the falling edge.

Each channel can energize downstream loads up to 0.5 A, so the terminal can also drive small indicator lamps or relays directly. Inside the process image, the terminal occupies 40 I/O bits, allowing simultaneous transfer of count value, status, and control flags. Signal levels comply with EN 61131-2 Type 1, making the input compatible with sourcing sensors found in most 24 V plants. Installation uses a 35 mm mounting rail, and two additional transistor outputs are available for preset or limit functions. The single up/down counting channel is addressed through a five-byte input and five-byte output structure, so mapping remains constant across different PLC platforms.

Additional Outputs
2
Connection Technology
1 x up/down counter
Counter Edge Response
Rising edge
Input Current
5 mA
Input Standard
EN 61131-2 Type 1
K-bus Current Draw
50 mA
Max Input Frequency
100 kHz
Minimum Pulse Width
1 µs
Mounting Rail
35 mm
Output Current Per Channel
0.5 A
Process Image Width
40 I/O
Protection Class
IP20
Rated Load Voltage
24 VDC
Standard Mapping
5 bytes input, 5 bytes output

Frequently Asked Questions about KL1501-1002:

Q: What is the maximum input frequency supported by the KL1501-1002 module?

A: The KL1501-1002 supports a maximum input frequency of 100 kHz, allowing high-speed signal counting for industrial automation.

Q: How many additional outputs does the KL1501-1002 provide?

A: This module features two additional outputs for extended control options within the system.

Q: What is the rated load voltage for the KL1501-1002 module?

A: The KL1501-1002 operates with a rated load voltage of 24 VDC, aligning with standard industrial power requirements.

Q: Which input standard does the KL1501-1002 module adhere to?

A: The KL1501-1002 complies with EN 61131-2 Type 1 input standards, ensuring reliable input signal compatibility.

Q: What mounting rail size is required for the KL1501-1002 module?

A: This module is designed for installation on a 35 mm mounting rail for easy integration into standard control cabinets.


Internal Product Review

  • ‘‘The KL1501-1002 is a Beckhoff counter/input module configured with 1 up/down counter for 24 VDC control systems. With a 100 kHz maximum input frequency and 1 µs minimum pulse width, signal capture stays precise in fast-counting applications. IP20 protection and 2 additional outputs support clean panel integration and useful control-side flexibility.’’

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