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BC5150 Beckhoff

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Internal Product Review

The BC5150 is a Beckhoff BC Bus Terminal controller with a CANopen fieldbus interface and a COM1 serial interface. Support for up to 255 bus terminals and 2048 bytes of PLC input data gives the unit impressive flexibility in distributed automation layouts. A 48 kbyte program memory makes the platform a very capable choice for compact PLC control.

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Product Description:

The BC5150 is a compact programmable Bus Terminal Controller manufactured by Beckhoff as part of the BC Bus Terminals series. It functions as both a PLC and a communication gateway, connecting a stack of modular I/O terminals to a higher-level control network. The controller also executes localized logic required for distributed motion, sensing, and general machine control in industrial automation environments.

The controller holds 32 kbyte of data memory that buffers variables during each scan cycle. User instructions reside in a dedicated program space of 48 kbyte, permitting sizable state machines and arithmetic routines to run on the device. A separate source code store of 128 kbyte keeps commented projects on board for later retrieval. Individual variable objects may occupy up to 16 kbyte, placing limits on array or structure sizes without constraining typical PLC tasks. Communication with plant-wide networks is provided through a built-in CANopen fieldbus interface, enabling direct participation in networks with CiA-compliant motion drives, sensors, and other distributed nodes.

Up to 255 Beckhoff Bus Terminals can be mounted to the right of the controller, and the internal K-bus adds only 68 mm of panel depth. The IEC 61131 runtime supplies an input process image of 2048 bytes to the single PLC task and maps an equally sized output image back to the terminals after execution. A retain segment of 2 kbyte preserves selected variables through a power loss so counters and configuration parameters remain available after a restart. Online changes allow logic updates without halting production, reducing interruptions when control routines require adjustment. The housing has a height of 100 mm, aligning with standard DIN-rail spacing while leaving the front-mounted COM1 serial port and power connectors accessible for configuration and diagnostics.

Data Memory
32 kbyte
Depth
68 mm
Fieldbus Interface
CANopen
Flag Area
4 kbyte
Height
100 mm
Max Bus Terminals
255
Max Variable Size
16 kbyte
Online Change
Yes
Plc Input Data
2048 bytes
Plc Output Data
2048 bytes
Program Memory
48 kbyte
Retain Area
2 kbyte
Runtime
1 PLC task
Serial Interface
COM1
Source Code Memory
128 kbyte

Frequently Asked Questions about BC5150:

Q: How many bus terminals can the BC5150 support?

A: The BC5150 terminal controller can handle up to 255 bus terminals in a network.

Q: What fieldbus protocol does the BC5150 terminal controller use?

A: CANopen is supported for the fieldbus interface on the BC5150, allowing integration into CAN-based automation networks.

Q: How much program memory is available on the BC5150 controller?

A: This model is equipped with 48 kbyte of dedicated program memory for PLC applications.

Q: What are the PLC input and output data capacities of the BC5150?

A: The BC5150 controller provides 2048 bytes each for PLC input and output data.

Q: What type of serial interface does the BC5150 include?

A: A COM1 serial interface is available on the BC5150 for communication or diagnostic purposes.

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