Product Description:

The 8CCH03X5.11230-1 hybrid cordset is produced by B&R Automation as part of the 8CC ACOPOSremote Hybrid Cables series. It combines power conductors, signal pairs, and protective earth in a single assembly, allowing a one-cable connection between ACOPOSremote servo drives and distributed machine modules. By consolidating wiring, the product simplifies cabinet layout and supports straightforward installation in modular industrial automation systems that use decentralized servo axes. Its combined design also reduces the number of separate cable runs between the drive and the axis, which helps keep routing paths cleaner in compact machine sections.

Internally, the cable uses a conductor arrangement of 2x2x0.34 mm² + 4x0.75 mm² + 5x2.5 mm², so two shielded twisted pairs handle digital feedback, four medium-gauge cores feed brake or auxiliary circuits, and five larger cores supply drive power. The factory-terminated length of 3.5 m provides reach for short machine segments while helping limit voltage drop. Under continuous load, the bundle can carry 29.1 A and is approved for operation at up to 1000 V, matching the rating of ACOPOSremote power modules. An insulation resistance of at least 500 MΩ·km helps limit leakage current and supports stable encoder signal transmission when the motor frame is connected to protective earth. This combined conductor layout allows power and control functions to travel in one cable body without requiring separate field wiring runs.

For moving applications, the PUR outer jacket and the tinned-copper braid that covers more than 85% of the core diameter support a minimum moving bend radius of 150 mm. This lets the assembly operate in drag chains traveling at up to 300 m/min while maintaining jacket integrity during repeated motion. The shield coverage also helps reduce electrical interference where power and feedback conductors run side by side in the same cable. Dynamic durability is rated for at least 5,000,000 flexing cycles. The mated interface uses two 15-pin female TYCO connectors with 15 contacts each, a 180° insert orientation, and a rating of 20 connection cycles. With an IP65 sealing level and a weight of 1.2 kg, the cable resists coolant spray while adding minimal mass to the axis carrier.