Product Description:

The 8CCH02X5.11230-1 hybrid cable is manufactured by B&R Automation as part of the 8CC ACOPOSremote Hybrid Cables series. It combines drive power, DC bus, and Ethernet-based feedback lines into one assembly so a single run can carry both energy and data between an ACOPOSremote module and the control cabinet. This arrangement streamlines routing in cable carriers and reduces enclosure feed-throughs, which is useful in compact industrial robot cells and packaging machines that require frequent axis motion.

The conductor set uses a cross-section of 2x2x0.34 + 4x0.75 + 5x2.5 mm². This mix lets the larger cores transmit servo power while the paired 0.34 mm² wires carry differential signals with a maximum voltage of 100 V. An outside diameter of 14.6 mm keeps the bundle small enough for standard drag-chain dividers, and the 2.5 m fixed length matches typical distances between the cabinet and machine-frame junction boxes. Motion systems can accelerate the cable up to 50 m/s² and reach carrier speeds of 300 m/min without exceeding the dynamic envelope. The PUR jacket resists oil and coolant splashes, and two 15-pin female TYCO connectors arrive premolded so field wiring is minimized. For energized conductors, the design tolerates a peak of 1000 V, while bend radii down to 150 mm are permitted during continuous travel.

Electrical losses remain low because line resistance is limited to 8 Ω/km, and signal integrity is supported by a minimum insulation resistance of 500 MΩ·km. Chain applications are supported for at least 5,000,000 flex cycles, after which the coupling hardware, rated for 20 mating actions, typically becomes the life-limiting element. An IP65 rating permits use in washdown areas when the connectors are engaged, and the assembly adds only 0.9 kg to the moving mass of an axis, helping drives stay within torque limits during rapid indexing.