80CM15004.25-01 B & R Automation

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The B & R Automation 80CM15004.25-01 is an ACOPOS cable from the 8BC series with a length of 15 meters and a weight of 0.08 kilograms per meter. It features four signal conductors and four supply conductors, supports flex cycles of at least 3,000,000, and has a moving bend radius of at least 75 millimeters. The cable provides a maximum acceleration of less than 60 meters per second squared and is rated for a test voltage of 0.5 kilovolts.

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Product Description:

The 80CM15004.25-01 cable is manufactured by B&R Automation within the 8BC ACOPOS Cables series. It serves as a combined power and feedback link between ACOPOS drives and moving axes, supporting coordinated motion in automated assembly, handling, and packaging equipment. By placing supply and signal conductors in one continuous run, the cable simplifies routing through cable carriers and helps keep installation layouts cleaner where repeated motion and limited space are common. Because power and feedback share one assembly, fewer separate cable runs need to be managed along the machine frame. That arrangement also helps reduce clutter at moving joints and along travel paths.

The installed length is 15 m, so the drive can be located away from the motor area without adding intermediate connections. This can free space near crowded axis assemblies and keep cabinet placement more flexible. A rated life of ≥3,000,000 flex cycles supports long-term use in drag-chain applications, and insulation resistance of >200 MΩ/km helps limit leakage that could interfere with sensitive feedback signals. During motion, the cable requires a bend radius of ≥75 mm, while carrier acceleration up to <60 m/s² and travel speed up to ≤4 m/s stay within the intended operating range. That combination supports reliable transmission during repetitive travel where constant bending and rapid directional changes are expected.

The cable uses four power conductors with a cross-section of 0.34 mm² and four signal conductors of 0.14 mm², which helps separate motor current from encoder communication inside the same jacket. The layout is useful where compact servo axes need one cable to handle motor supply and position feedback at the same time. A single static loop must still maintain a minimum radius of 20 mm during installation. The cable has a linear mass of 0.08 kg/m, which helps reduce added load on moving carriages and cable carriers. Both wire-to-wire and wire-to-shield insulation tests use 0.5 kV withstand levels, and the low conductor resistance helps limit voltage drop over the full run in compact machine layouts.

Cable Length
15 m
Flex Cycles
≥3,000,000
Insulation Resistance
>200 MΩ/km
Max Acceleration
<60 m/s²
Max Velocity
≤4 m/s
Moving Bend Radius
≥75 mm
Signal Conductors
4
Signal Cross Section
0.14 mm²
Signal Resistance
≤134 Ω/km
Single Bend Radius
≥20 mm
Supply Conductors
4
Supply Cross Section
0.34 mm²
Supply Resistance
≤55 Ω/km
Weight
0.08 kg/m
Wire-to-shield Test Voltage
0.5 kV
Wire-to-wire Test Voltage
0.5 kV

Frequently Asked Questions about 80CM15004.25-01:

Q: What is the cable length of the 80CM15004.25-01?

A: The 80CM15004.25-01 cable has a length of 15 meters, suitable for longer distance connections.

Q: How many flex cycles is the 80CM15004.25-01 cable rated for?

A: This cable is rated for at least 3,000,000 flex cycles, making it ideal for dynamic applications.

Q: What is the moving bend radius of the 80CM15004.25-01 cable?

A: The moving bend radius for the 80CM15004.25-01 is at least 75 mm, allowing flexibility during motion.

Q: What is the insulation resistance of the 80CM15004.25-01 cable?

A: The insulation resistance of this model is greater than 200 MΩ per kilometer, ensuring minimal leakage current.

Q: How many signal and supply conductors does the 80CM15004.25-01 cable have?

A: It contains 4 signal conductors and 4 supply conductors for transmitting power and signals.


Internal Product Review

  • ‘‘The 80CM15004.25-01 from the 8BC ACOPOS Cables series by B & R Automation is a flexible motion cable designed for high-cycle applications, rated for over 3,000,000 flex cycles and a cable length of 15 meters. With an insulation resistance exceeding 200 MΩ/km and a moving bend radius of at least 75 mm, this cable ensures dependable performance and durability in dynamic environments. High flex life and consistent electrical properties make it a strong choice for demanding automated systems.’’

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