Product Description:

The 5CASDL.0150-03 is a pre-assembled interface cable produced by B & R Automation for visualization hardware in the 5CA HMI Cables series. It carries digital video and low-voltage control signals between a remote operator terminal and its industrial PC, maintaining signal integrity over extended machine lengths so the panel can be installed away from high-voltage enclosures. This arrangement helps separate the operator interface from noise sources inside the cabinet while keeping display and control connections in one cable assembly.

Cable length is 15 m, allowing generous separation while staying within the resistance limits of the 24 AWG control cores and 26 AWG data pairs. Two 2x DVI-D (24+1) male connectors transmit pixel-accurate video, and their screw locks should be tightened to 0.5 Nm to protect the pins. The harness is rated for up to 30 V on auxiliary conductors, matching the extra-low-voltage class of HMI electronics. Gold-plated contact surfaces minimize oxidation and help keep impedance stable across a minimum of 200 mating cycles. The overall outside diameter remains under 12 mm, which eases routing through tight cable-carrier separators, while an aluminum-clad foil and tinned-copper braid provide continuous electromagnetic shielding. A special semi-matte TMPU jacket resists oils and cutting fluids and supports constant motion.

Long-term motion performance is verified for 300,000 dynamic flex cycles when the cable operates in a carrier that moves up to 4800 cycles/hour. A minimum bend radius of 15x cable diameter preserves conductor lay during movement, and pulling tension is limited to 50 N during installation to avoid strand elongation. The cable was evaluated with a 460 mm carrier hub length, showing stable video transmission and control signaling during continuous acceleration. These operating limits suit applications where the display connection must remain reliable during repeated machine motion.