5CASD3.1000-00 B & R Automation

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The B & R Automation 5CASD3.1000-00 is part of the 5CA HMI Cables series and features 2 male RJ45 connectors with 8 contacts. It offers a maximum operating voltage of 125 V, a maximum operating tension of 110 N, and has a polyurethane outer jacket along with a protection rating of IP20. This cable is Category 7 / Class F and allows for at least 750 mating cycles.

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Product Description:

The 5CASD3.1000-00 cable is produced by B & R Automation as part of the 5CA HMI Cables series. It is an industrial Ethernet cable designed to link human-machine interface panels to PLCs and other network nodes, carrying data and low-voltage power in control cabinets and on machinery. By combining shielded twisted pairs with an abrasion-resistant outer jacket, the cable maintains signal integrity and physical durability in automated production environments.

At each end, the assembly uses 2x RJ45, male plugs with eight gold-plated contacts for full-duplex transmission. According to ISO/IEC 11801, the internal construction achieves Category 7 / Class F performance, so pair-to-pair crosstalk and attenuation remain within high-bandwidth HMI requirements. The copper strands exhibit a maximum loop resistance of 75 Ω/km, which helps limit voltage drop across typical panel runs. Operational insulation withstands up to 125 V, allowing low-power device supply lines to share the sheath without exceeding dielectric limits. For moving-panel hinges or cable tracks, the design supports a minimum dynamic bend radius of 8x diameter, which helps reduce conductor fatigue during repetitive motion.

Mechanical loading is addressed through a tensile strength limit of 110 N, so the cable can be pulled during installation without separating pairs or overstressing the terminations. Dielectric quality is reinforced by a minimum insulation resistance of 5 GΩ/km, which helps minimize leakage current in noisy control cabinets. Over its service life, the latch-protected plugs are rated for at least 750 insertion cycles, allowing repeated connection and disconnection. A flame-retardant, oil-resistant outer jacket made from Polyurethane (PUR) works with internal polyethylene wire insulation to provide durable protection against abrasion, oils, and common cleaning agents used around automated machinery.

Connector Type
2x RJ45, male
Contact Count
8
Max Conductor Resistance
75 Ω/km
Max Operating Tension
110 N
Max Operating Voltage
125 V
Min Flex Bend Radius
8x diameter
Min Insulation Resistance
5 GΩ/km
Min Mating Cycles
750
Outer Jacket Material
Polyurethane (PUR)
Protection Rating
IP20
Transfer Class
Category 7 / Class F
Wire Insulation
Polyethylene (PE)

Frequently Asked Questions about 5CASD3.1000-00:

Q: What type of connectors are used on the 5CASD3.1000-00 HMI cable?

A: The 5CASD3.1000-00 HMI cable features two male RJ45 connectors for easy Ethernet connections.

Q: What is the maximum operating tension for the 5CASD3.1000-00 cable?

A: This cable supports a maximum operating tension of 110 N for secure installations without risk of damage.

Q: What is the maximum conductor resistance of the 5CASD3.1000-00 cable?

A: The cable allows a maximum conductor resistance of 75 Ω per kilometer.

Q: What is the minimum flex bend radius for the 5CASD3.1000-00 cable?

A: The minimum flex bend radius for this cable is 8 times its diameter, providing flexibility during installation.

Q: What material is used for the outer jacket of the 5CASD3.1000-00 cable?

A: The outer jacket of the 5CASD3.1000-00 cable is made from polyurethane (PUR) for added durability.


Internal Product Review

  • ‘‘The 5CASD3.1000-00 from B & R Automation is a high-grade HMI cable featuring dual RJ45 male connectors with 8 contacts and rated for Category 7/Class F data transmission. Its polyurethane outer jacket and IP20 protection ensure durability in typical industrial environments. The cable's minimum of 750 mating cycles and high insulation resistance highlight its reliability for repeated use.’’

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