5CASD3.0010-00 B & R Automation

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The B & R Automation 5CASD3.0010-00 is part of the 5CA HMI Cables series and features a polyurethane jacket, flame-retardant, halogen-free, and lead-free cable properties. It includes 2 RJ45 male connectors, uses aluminum foil and tinned copper braid shielding, and is rated for an operating voltage up to 100 V. The cable supports at least 750 mating cycles and has an insulation resistance of at least 500 Megaohms per kilometer.

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Product Description:

The 5CASD3.0010-00 industrial Ethernet cable is produced by B & R Automation and belongs to the 5CA HMI Cables series. It links B & R operator panels with controllers, carrying both data and low-voltage supply signals between the user interface and the control system. The sheath is flame-retardant, halogen-free, and lead-free, which supports use in plant areas where smoke generation, corrosive emissions, and restricted materials must be kept to a minimum. It is intended for panel-to-controller runs inside machines and cabinets where dependable communication and low-emission cable materials are both important.

This model uses a polyurethane outer jacket that resists oil and mechanical abrasion, while the conductors follow a 4 × 2 × 26/7 AWG layout with polyethylene insulation. It terminates in two RJ45 male connectors for direct connection to standard Ethernet ports on panels, switches, or controllers. The copper conductors have a maximum resistance of 290 Ω/km or less, and the cable can be bent to a radius of at least 5x the cable diameter during installation without placing excessive stress on the twisted pairs. Insulation resistance is 500 MΩ/km or more, and the balanced pairs maintain a characteristic impedance of 100 ±5 Ω at 100 MHz to support common 100Base-T Ethernet communication. This combination helps the cable maintain stable transmission when routed through compact machine spaces and cabinet cable channels.

The cable operates at 100 V or less and has a tensile load limit of 70 N or less, so pulling force and supply levels must stay within those limits during use. Repeated connection and disconnection are supported for at least 750 mating cycles, which helps the assembly remain dependable in systems that are unplugged during service or reconfiguration. The data pairs are shielded with aluminum foil and tinned copper braid, reducing susceptibility to electromagnetic interference in cabinets that also contain drives, power supplies, and other high-noise equipment. This shielding also helps preserve stable communication where nearby switching devices and motor cables may otherwise disturb Ethernet signals.

Cable Properties
Flame-retardant, halogen-free, lead-free
Conductor Resistance
≤290 Ω/km
Connector Type
2x RJ45, male
Fixed Bend Radius
≥5x diameter
Insulation Resistance
≥500 MΩ/km
Jacket Material
Polyurethane (PUR)
Mating Cycles
Min. 750
Operating Tension
≤70 N
Operating Voltage
≤100 V
Shield Type
Aluminum foil and tinned copper braid
Wave Impedance
100 ±5 Ω @ 100 MHz
Wire Cross Section
4x 2x 26/7 AWG
Wire Insulation
Polyethylene (PE)

Frequently Asked Questions about 5CASD3.0010-00:

Q: What type of connectors does the 5CASD3.0010-00 cable use?

A: The 5CASD3.0010-00 HMI cable features two male RJ45 connectors.

Q: How many mating cycles is the 5CASD3.0010-00 cable rated for?

A: This cable has a minimum mating cycle rating of 750 insertions.

Q: What material is used for the outer jacket of the 5CASD3.0010-00 cable?

A: The cable jacket is made from polyurethane (PUR), providing durability and flexibility.

Q: What shielding type is used in the 5CASD3.0010-00 cable?

A: The 5CASD3.0010-00 features both aluminum foil and tinned copper braid shielding.

Q: What are the safety-related properties of the 5CASD3.0010-00 cable?

A: This cable is flame-retardant, halogen-free, and lead-free for safe industrial use.


Internal Product Review

  • ‘‘The 5CASD3.0010-00 is a high-performance HMI cable from B & R Automation featuring 2x RJ45 male connectors and a polyurethane jacket for enhanced durability. It offers excellent insulation resistance of at least 500 MΩ/km and is both flame-retardant and halogen-free. This cable stands out for its shielded construction with aluminum foil and tinned copper braid, making it ideal for demanding industrial environments.’’

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